Fluke FEV500 Fast DC EV Charging Station Analyzer
Key Features
- All-in-one Fast DC charger testing, no EV required
- Guided Autotest with clear PASS/FAIL results
- Simulates a 2 kW charging load safely
- TruTest™ software for automatic reporting
- Rugged, battery-powered for field mobility
Product overview: Fluke FEV500 Fast DC EV Charging Station Analyzer
All-in-one testing for Fast DC EV charging stations — accurate, efficient, and EV-free.
The Fluke FEV500 Fast DC EV Charging Station Analyzer is a portable, field-ready tool designed to simplify testing, validation, and documentation of Fast DC chargers. Combining safety, performance, and interoperability checks in one device, it allows technicians to perform comprehensive diagnostics without the need for an electric vehicle on-site.
The FEV500 simulates real EV charging up to 2.4 kW, verifying charger communication and power performance through a single CCS connection. With guided test workflows, an intuitive 7-inch touchscreen, and one-button Autotest sequences delivering clear PASS/FAIL results, the FEV500 ensures fast, consistent, and repeatable testing for every site visit.
Built for the field, its rugged, wheeled design and removable battery enable complete mobility — no external power source required. The FEV500 automates data capture and seamlessly integrates with Fluke TruTest™ software, creating accurate reports for maintenance teams and compliance documentation without manual entry or rework.
Compatible with leading Fast DC EVSE manufacturers, the FEV500 helps commercial operators, fleet owners, and service contractors ensure uptime and safety across their charging networks. It proactively identifies performance or communication faults before they cause downtime, giving technicians the insight and confidence to maintain reliability.
Fluke Premium Care Eligible
When you invest in your Fluke test tools, you want your money to go as far as possible. Fluke Premium Care is a paid offering that provides coverage above and beyond the original product warranty, so you don’t need to worry about unexpected downtime caused by damaged test equipment, accessories, or tools in need of calibration or repair.
What's in the box:
- FEV500 Analyzer
- TP165X remote control probe
- Li-ion Battery
- USB-C to USB-A cable
Specifications: Fluke FEV500 Fast DC EV Charging Station Analyzer
| General Specifications | |
| Case | Rugged, wheeled hardcase |
| Dimensions | 65 cm x 50.8 cm x 30 cm (25.6 in x 20 in x 11.8 in) |
| Weight | 26 kg (57 lb) |
| Display | 7-in TFT, 1024 x 600 pixels, capacitive touch (operable with PPE gloves) Ultra-bright, sunlight-readable display with up to 1,700 cd/m² Brightness adjustment with ambient light sensor |
| Interface | Keys: Power on/off, Backlight, Stop Test LEDs: Power, Battery Status, Charging |
| Power | |
| Battery | Lithium-ion; 10.8 V, 6.8 Ah, 73.44 Wh (customer replaceable) |
| Runtime | 10 hours (battery recharges during test) |
| Charging Time | Typically 3 hours with USB-C PD 65 W charger |
| Backup Duration | Up to 6 months before recharge |
| Interfaces | |
| Wireless Connectivity | Integrated Wi-Fi (802.11b/g/n) and Bluetooth 5.2 module TX/RX Frequency Range: 2400 MHz to 2483.5 MHz Transmit Operating Power: < 100mW Encryption: WPA2-AES (WiFi), AES-CCM (Bluetooth) (Activation subject to firmware support. Refer to release notes for availability.) |
| USB-C | USB 2.0 high-speed for data download to PC-software TruTest™ and calibration Charging battery with USB-C power adapter PD 2.0 or higher with 9V 1.8 A USB-C flash drive support for firmware updates Max supply current: 900 mA |
| GNSS | Global navigation satellite receiver with internal antenna for time synchronization |
| Fuse | 11 A (not customer replaceable) |
| Warranty | Main unit: 2 years Battery and accessories: 1 year |
| Environmental Specifications | |
| Operating Temperature | -20 °C to +50 °C (-4 °F to +122 °F) |
| Battery Charging Temperature | 0 °C to +45 °C (32 °F to +113 °F) |
| Storage Temperature | -20 °C to +60 °C (-4 °F to +140 °F); Recommended: 0 °C to +30 °C |
| Operating Humidity | ≤100% up to 30 °C; 55% at 40 °C; 35% at 50 °C |
| Operating Altitude | Up to 3000 m |
| Storage Altitude | Up to 12,000 m |
| Vibration | IEC 60721-3-3 / 3M2 |
| Drop Test | 0.5 m (visual defects allowed) |
| Ingress Protection (lid closed) | IP54 |
| Ingress Protection (lid opened) | IP40 (protected against objects ≥1 mm) Air-cooling plenum: IP20 (protected against objects ≥12.5 mm) No protection against water ingress |
| Safety Standard | IEC 61010-1, Pollution Degree 2 IEC 61010-2-034 |
| Electrical Specifications | |||
| Auto-Test Sequence | |||
| Performed Tests | CCS Low-Level Communication and SLAC Test, Continuity Test, Insulation Resistance Test, Load Test (including Cable Check Voltage Measurement), IMD Test, Redidual Voltage Test | ||
| Continuity Test (RLO) | |||
| Measurement | Test probe to PE pin of CCS 1/2 socket | ||
| Open-Loop Voltage | Max 5 V | ||
| Test Current | Max 10 A (up to 0.2 Ω) | ||
| Test Method | DC test with alternating polarity | ||
| Live Circuit Detection | Inhibits test if test probe voltage > 60 V | ||
| Test Probe Zeroing | Select ZERO in user interface to zero the test probe resistance. | ||
| Standard | IEC61557-4 | ||
| RLO Range | Resolution | Accuracy | |
| 2 Ω | <1Ω: 0.1 mΩ ≥1Ω: 0.0001Ω | ≤ 20 mΩ: ± (8% + 0.8 mΩ) ≤ 200 mΩ: ± (4% + 4 mΩ) > 200 mΩ: ± (4% + 40 mΩ) | |
| Insulation Resistance (RISO) | |||
| Measurements | Insulation Resistance DC+ to PE and DC- to PE | ||
| Test Voltage | Max EVSE Voltage ≤ 500 V: 500 V +10% / -0% Max EVSE Voltage > 500 V: 1000 V +10% / -0% | ||
| Max Short Circuit Current | 2 mA | ||
| Standard | IEC61557-2 | ||
| Test Voltage | RISO Range | Resolution | Accuracy |
| 500 V | 10 kΩ to 20 MΩ | 0.01 MΩ | ± (5 % rdg + 2 digit) |
| 1000 V | 10 kΩ to 20 MΩ | 0.01 MΩ | ± (5 % rdg + 2 digit) |
| CCS Communication Test - Control Pilot (CP) | |||
| Parameters | Voltage CP high, Voltage CP low, Frequency, Duty Cycle | ||
| Simulation of states | A, B, C, D, E (simulation and validation) | ||
| Digital Protocol | DIN SPEC 70121, ISO 15118 | ||
| Parameter | Range | Resolution | Accuracy |
| CP High, CP Low | -15 V to +15 V | 0.01 V | ± (0.4 % rdg + 2 digit) |
| Frequency | DC, 900 to 1100 Hz | 1 Hz | 0.1 % rdg or 1 digit |
| Duty Cycle | 2 to 98 % | 0.10% | ± 5 digit |
| SLAC | 0 dB to 20 dB | 1 dB | |
| CCS Communication Test - Proximity Pilot (PP) | |||
| Parameter | Range | Resolution | Accuracy |
| PP Resistor | 50.0 to 499.9 Ω | 0.1 Ω | ± 0.5 % |
| 500 to 5000 Ω | 1 Ω | ||
| Load Test | |||
| Parameters | Cable Check Voltages: VDC+ to PE, VDC- to PE Load Test: Voltage DC+ to DC-, Current, Power, Duration | ||
| Parameter | Range | Resolution | Accuracy |
| Voltage | 1000 V | 0.1 V | ± (0.2 % rdg + 4 digit) |
| Current | 10 A | 0.01 A | ± (0.5% rdg + 5 digit) |
| Power | 0 to 3.75 kW | 0.001 kW | ± (0.7% rdg + 15 digit) |
| Insulation Monitoring Device (IMD) Test | |||
| Auto-Test | No trip test, trip test Test Resistor no trip test: 250 kΩ (DC+ to PE) Test Resistor trip test: 95 kΩ (max. EVSE Voltage >500 V dc), 45 kΩ (max. EVSE Voltage ≤500 V dc) (DC- to PE) Duration: max 15 s for each test | ||
| Test Resistor Range | 19.5 kΩ to 3 MΩ, 256 values | ||
| Standard | IEC61557-8 / IEC 61557-18 | ||
Models: Fluke FEV500 Fast DC EV Charging Station Analyzer
Fluke FEV500 Fast DC EV Charging Station Analyzer
Includes:
- FEV500 Analyzer
- TP165X remote control probe
- Li-ion Battery
- USB-C to USB-A cable
Fluke FEV500 Fast DC EV Charging Station Analyzer with TruTest™ Software License
Includes:
- FEV500 Analyzer
- TP165X remote control probe
- Li-ion Battery
- USB-C to USB-A cable
- TruTest™ Software License
Fluke FEV500 Fast DC EV Charging Station Analyzer with 1-yr Premium Care
Includes:
- FEV500 Analyzer
- TP165X remote control probe
- Li-ion Battery
- USB-C to USB-A cable
- 1 Year of Fluke Premium Care
1 Year Fluke Premium Care for FEV500 Series
3 Year Fluke Premium Care for FEV500 Series